Esidock System

Environmentally Secure Integrated Docks

The Esidock System is designed to transform the traditional truck loading and unloading process through innovative engineering. At its core, the Esidock philosophy aims to maximize labour efficiency, truck fleet utilization, and energy savings through innovative invention. This revolutionary design addresses customer requests for total load and warehouse security, faster load/unload turnarounds, and a reduction or removal of the shunter requirement. Esidock sets a new standard for goods handling and process efficiency.

The Esidock system’s key attribute is its hydraulically retractable bumpers, which are specially designed to work with standard telescopic lip dock levellers. This invention allows the truck to open its doors after safely docking. This fully automated system, where the bumpers retract by hydraulic rams, significantly improves efficiency for both warehouse operators and truck drivers. By enabling the opening of docked vehicle doors into the loading dock, the Esidock Solution vastly increases loading and unloading productivity, resulting in reduced turnaround times. This is a major improvement over conventional bays where drivers spend time getting out of the truck to prepare the load, a process that can represent a significant loss of man days per year. Furthermore, by not requiring the driver to exit the truck, the system ensures a safer working environment and reduces the possibility of accidents.

Hydraulic Retractable Bumpers

Enables trailer doors to be opened after docking

4-Sided Environmental Seal

Maintains internal temperature, prevents contamination and pest ingress

Dock Management System

Integrated control unit for safe, sequenced dock operation

Secure Docking

No driver exit required; enhances safety and efficiency

"We are delighted with our two new Esidocks. These have proved a very practical solution to resolving the issue we had at our plant in Virginia. I see the Esidock becoming industry standard before long. For Glanbia, it has provided us with industry leading hygiene standards in our warehouse operations. We have also noticed turnaround times are vastly improved and our shunter has become almost redundant"
Maurice Murphy
Glanbia Ingredients Engineering Manager

The docking and loading process is streamlined into a few simple steps:

 

Vehicle Approaches

The Esidock is ready to receive your vehicle.

Docking

The vehicle backs onto the dock with the protective buffers in their raised position.

Buffers Retract

Once the vehicle is safely docked, the protective buffers retract.

Seal and Open

The environmental seal inflates around all four sides of the vehicle, then the dock door opens, allowing the trailer doors to be opened into the building.

Loading/Unloading

The dock leveller is deployed for goods transfer, with the environmental seal maintained throughout the entire operation.

The Esidock System

CORE BENEFITS

Security

Controlled access to trailer and bay

Efficiency

Reduced turnaround time; saves up to 24 man-days annually

Ecology

Maintains cold chain and reduces energy loss

Versatility

Retrofits to existing or integrates with new builds

Safety

Reduced driver movement decreases injury risk